PC-RS-240 is a 65/35 poly-cotton ripstop fabric engineered for industrial workwear trousers, warehouse uniforms, and maintenance coveralls — where the primary failure mode of standard twill is tearing at the knee and seat after repeated snagging on equipment and racking.
The ripstop grid at 6mm × 6mm spacing uses a polyester-core reinforcing yarn that delivers double the tear strength of standard PC twill at the same weight. A tear that would run 5–10cm in standard twill stops at the next reinforcing yarn in PC-RS-240 — within 6mm.
≥40 N (ISO 13937-2) — double that of standard PC twill
Tear Strength (Weft)
≥35 N (ISO 13937-2)
Tensile Strength (Warp)
≥1100 N (ISO 13934-1)
Abrasion Resistance
≥30,000 Martindale cycles
Shrinkage
≤2.5% after 50 washes (ISO 6330)
Colorfastness to Washing
Grade 4 (ISO 105-C06)
Colorfastness to Light
Grade 4 (ISO 105-B02)
Pilling Resistance
Grade 4 (ISO 12945-2)
Finishing
Pre-washed, heat-set, anti-pilling treated
Standard Twill vs. Ripstop — The Industrial Difference
Scenario
Standard PC Twill 240gsm
PC-RS-240 Ripstop 240gsm
Snagged on pallet rack edge
Tear starts — runs 5–8cm before stopping
Tear starts — stops at next grid line (6mm)
Kneeling on concrete daily
Fabric thins at 6 months
Grid structure distributes wear — 12+ months
Caught on machinery bolt
Tear spreads — garment compromised
Tear contained — garment remains functional
Industrial wash shrinkage
3–4%
≤2.5% (heat-set polyester stable)
Cost per meter
Baseline
+8–12%
Garment lifespan (typical)
6–9 months
10–14 months — 40–60% longer
The 65% polyester content provides the industrial wash durability and wrinkle resistance that warehouse and maintenance programs require. The 35% cotton delivers comfort against skin during physical activity. At 240–260 GSM, this is the standard weight for industrial work trousers — heavy enough for durability, light enough for all-day wear.
Fabric Hand & Appearance
Hand feel: Crisp, durable, with a slightly textured surface from the ripstop grid. The fabric feels substantial without being stiff.
Appearance: Visible 6mm × 6mm ripstop grid — a clear visual indicator of reinforced construction. Matte finish, no synthetic shine. The grid pattern communicates durability at a glance.
Drape: Structured — holds a trouser crease well. The ripstop construction resists bagging at knees better than standard twill.
Applications
Application
Why PC-RS-240
Warehouse & logistics trousers
Snag resistance on racking, pallets, and conveyor edges
Industrial maintenance coveralls
Tear resistance when working around machinery
Manufacturing plant uniforms
Abrasion resistance on concrete floors and equipment
Automotive workshop trousers
Oil-resistant + tear-resistant for shop environments
Machine wash 60°C, normal cycle — industrial wash compatible
Bleaching
Compatible with oxygen bleach — chlorine bleach acceptable but not recommended for long-term fabric life
Drying
Tumble dry medium, or hang dry
Ironing
Medium iron (150°C) — usually not required (65% polyester provides good wrinkle recovery)
Dry cleaning
Permitted (PCE)
✅ Care advantage: Unlike 100% cotton ripstop, the 65% polyester content makes this fabric tolerant of industrial laundry conditions. Wash at 60°C, tumble dry, no special handling required. The ripstop grid remains effective for the life of the garment — it is woven into the structure, not applied as a finish.
FAQ
Q: How does the ripstop grid affect comfort in a work trouser? A: The grid is barely noticeable during wear. The reinforcing yarns are slightly thicker and create a subtle texture, but the fabric is not stiff or uncomfortable. Most wearers do not notice the grid once the garment is on. The primary feedback from wearers is that the trousers last longer between replacements.
Q: Is this fabric heavy enough for year-round industrial wear? A: Yes — 240–260gsm is the standard weight range for industrial work trousers. It is substantial enough for durability without being too heavy for warm-weather wear. For extreme hot environments, a 210–230gsm variant is available on request (reduced durability but better breathability).
Q: How much longer does PC-RS-240 last compared to standard PC twill? A: In warehouse and logistics environments, PC-RS-240 garments typically last 40–60% longer than equivalent standard PC twill garments. The primary failure point shifts from fabric tear to seam failure — meaning the fabric is no longer the weakest component of the garment.
Q: Can industry logos be embroidered on this fabric? A: Yes. The ripstop grid provides excellent dimensional stability for embroidery. The fabric does not pucker or distort around high-density stitching. Use standard 40–60 weight thread.
Q: Is this fabric available with reflective tape for hi-vis industrial vests? A: The fabric itself is not hi-vis. However, it is commonly used as the body fabric for industrial trousers worn with separate hi-vis vests. For all-in-one hi-vis FR ripstop, see our HV-FR-300 fabric.
Q: What is the most popular color for warehouse uniform programs? A: Navy — approximately 60% of all industrial ripstop orders are Navy. Khaki follows at approximately 20%. Grey is growing in popularity for modern warehouse and logistics centers.
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