PC Twill 190gsm — with Antimicrobial Silver Ion Finish

PCT-190-AM is a 65/35 poly-cotton twill treated with silver ion (Ag+) antimicrobial finish — the most widely specified fabric for healthcare and medical uniform programs that require built-in bacterial protection.

The 65% polyester content provides the durability and wrinkle resistance needed for industrial laundry environments. The 35% cotton delivers comfort against skin during 10–12 hour shifts. The twill 2/1 construction balances strength with a clean, professional appearance.

The silver ion treatment is applied in the finishing stage using a pad-dry-cure process. Silver ions (Ag+) disrupt bacterial cell membranes and metabolic enzymes on contact, preventing microbial growth on the fabric surface. The treatment is bonded to the fiber with a cross-linking agent that withstands 50+ industrial wash cycles while maintaining ≥99% bacterial reduction.

Description

Technical Specifications

Specification Value
Product Code PCT-190-AM
Base Fabric Composition 65% Polyester / 35% Cotton
Weight 190 GSM (±5%)
Width 150 cm / 59″ (usable)
Weave Twill 2/1
Yarn Count Ne 21 × Ne 16
Density 100 × 70 threads per 10 cm
Antimicrobial Technology Silver Ion (Ag+) — surface applied, pad-dry-cure
Active Agent Concentration ≥500 ppm silver ion on fabric weight
Antibacterial Rate ≥99.9% reduction (3-log) against S. aureus and K. pneumoniae
Test Standard ISO 20743 / AATCC 100
Wash Durability ≥99% efficacy retained after 50 industrial laundry cycles (ISO 6330)
Shrinkage ≤2.5% after 5 washes (ISO 6330)
Colorfastness to Washing Grade 4 (ISO 105-C06)
Colorfastness to Light Grade 4 (ISO 105-B02)
Pilling Resistance Grade 4 (ISO 12945-2)
Tensile Strength (Warp) ≥900 N (ISO 13934-1)
Tear Strength (Weft) ≥25 N (ISO 13937-2)
pH Value 4.0–7.5 (ISO 3071)
Finishing Pre-washed, heat-set, antimicrobial treated

Why Silver Ion for Healthcare Uniforms?

Healthcare uniforms are washed hot, washed frequently, and worn in environments where bacterial contamination is a daily reality. Standard untreated fabrics become a vector — bacteria survive on polyester fibers for up to 24 hours, and on cotton for up to 8 hours.

Silver ion treatment addresses this at the fabric level:

  • Continuous protection: Active for the life of the treatment — not just between washes
  • Broad spectrum: Effective against gram-positive (S. aureus), gram-negative (K. pneumoniaeE. coli), and fungi
  • Wash-durable: Maintaining ≥99% reduction through 50 industrial wash cycles — covering the typical lifespan of a healthcare uniform
  • Skin-safe: Silver ion at approved concentrations is non-irritating and hypoallergenic (tested per ISO 10993)

How It Compares

Property Standard PC Twill PCT-190-AM (This Fabric)
Bacterial reduction 0% (no protection) ≥99.9% (3-log) after 50 washes
Odor control None — bacteria grow freely Active suppression of odor-causing bacteria
Industrial wash durability Standard ≥50 cycles without efficacy loss
Cost per meter Baseline +15–25% premium
Certification None ISO 20743 / AATCC 100

Fabric Hand & Appearance

  • Hand feel: Standard PC twill hand — crisp, clean, professional. The antimicrobial treatment does not change the hand feel, appearance, or breathability of the base fabric.
  • Appearance: Clean twill surface. No visible treatment residue. Dyes evenly and holds color consistently.
  • Breathability: Unaffected by the treatment. The base fabric’s moisture vapor transmission rate (MVTR) is preserved.

Applications

Application Why This Fabric Works
Healthcare scrubs (hospital, clinic, dental) Built-in bacterial protection for high-exposure environments
Medical lab coats Protection against cross-contamination in lab settings
Nursing home / senior care uniforms Extended protection for vulnerable populations
Chef coats (food service) Bacterial suppression in kitchen environments
Hospitality housekeeping uniforms Odor control in physically demanding roles
Pharmaceutical / cleanroom garments Hygiene compliance for controlled environments
Veterinary clinic uniforms Protection in animal care settings

Available Combined Finishes

Finish Combination Best For
Antimicrobial + Moisture-Wicking Active healthcare roles — OR nurses, emergency staff
Antimicrobial + Stain-Release Food service, kitchen, patient-facing roles
Antimicrobial + Wrinkle-Resistant (DP) Front-of-house medical reception, admin
Antimicrobial + Anti-static Cleanroom, electronics manufacturing, laboratory

Color Options

Stock Colors (10 — held in continuous inventory):

Group Colors
Medical Standards White, Ceil Blue, Navy, Sage Green
Neutrals Black, Charcoal
Hospitality Light Blue, Dusty Pink
Workwear Khaki, Olive

Custom Dye:

  • Pantone / Lab-dyed match: ≤0.5 delta E
  • MOQ: 500 meters per color
  • Color strike-off: 3–5 working days
  • Bulk dye + antimicrobial lead time: 30–35 days

Ordering Information

Parameter Details
Stock color MOQ 200 meters per color
Custom color MOQ 500 meters per color
A4 sample swatch Free, dispatched within 3 working days
Treated sample yardage (minimum 50m) Available for antimicrobial efficacy testing
Bulk lead time (stock + antimicrobial) 20–25 days
Bulk lead time (custom dye + antimicrobial) 30–35 days
Packing Roll on tube, polybag wrapped, export carton
Shipping FOB Shanghai / CIF / DDP — air, sea, or express (DHL, FedEx)

Certification Documents Provided with Every Batch

Document Standard
Antibacterial Activity Test Report ISO 20743 or AATCC 100 (per customer region)
Wash Durability Test Report ISO 6330 — efficacy retention at 10, 30, and 50 cycles
Material Safety Data Sheet (MSDS) For antimicrobial chemical used
OEKO-TEX Standard 100 Available upon request
REACH Compliance Statement EU chemical safety

Care Instructions

Care Step Instruction
Washing Machine wash 60°C, normal cycle — industrial wash compatible
Bleaching Chlorine bleach may reduce antimicrobial efficacy — use oxygen bleach where possible
Drying Tumble dry medium, or hang dry
Ironing Medium iron (150°C)
Dry cleaning Permitted (PCE)

⚠️ To maximize antimicrobial lifespan: Avoid chlorine bleach. Use oxygen-based bleach alternatives. The silver ion treatment is heat-stable to 200°C, so standard industrial wash and dry cycles (60–80°C) will not degrade the active agent.


FAQ

Q: Does the antimicrobial treatment wash off? A: No — the silver ion is bonded to the fiber using a cross-linking agent. After 50 industrial wash cycles, the fabric retains ≥99% of its original bacterial reduction efficacy. We provide wash durability test reports with every batch.

Q: Does the treatment affect the fabric color or hand feel? A: No. The treatment is colorless and does not change the hand feel, appearance, or breathability of the base fabric. It is applied in the finishing stage and is invisible in the finished fabric.

Q: What bacteria does it protect against? A: Tested against Staphylococcus aureus (gram-positive) and Klebsiella pneumoniae (gram-negative) per ISO 20743 and AATCC 100. Also effective against E. coli and common fungi. Contact us for specific organism testing.

Q: Is the silver ion treatment safe for sensitive skin? A: Yes. Silver ion at our concentration levels (≥500 ppm) is non-irritating and hypoallergenic, tested per ISO 10993 biocompatibility standards. It is widely used in medical textiles and wound care products.

Q: Can I combine antimicrobial with flame-retardant finish? A: Yes, but with limitations. The antimicrobial is applied first, then FR treatment. The combined process extends lead time by approximately 1 week. Minimum 500m for combined finish. Contact us for feasibility on your specific application.

Q: Is the treatment effective against viruses? A: Silver ion has demonstrated efficacy against enveloped viruses in laboratory settings. However, our standard certification covers bacterial reduction per ISO 20743 / AATCC 100. If antiviral claims are required, please discuss your specific standard (e.g., ISO 18184) and we will assess feasibility.

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